Kiwi Airgunners Homepage
Forum Home Forum Home > Technical > Pauly's Technical Area
  New Posts New Posts RSS Feed - DIY springs
  FAQ FAQ  Forum Search   Register Register  Login Login

DIY springs

 Post Reply Post Reply
Author
Message
Pauly5 View Drop Down
Forum Moderator
Forum Moderator
Avatar

Joined: 10 Mar 2013
Location: Titahi Bay
Status: Offline
Posts: 1410
Post Options Post Options   Thanks (0) Thanks(0)   Quote Pauly5 Quote  Post ReplyReply Direct Link To This Post Topic: DIY springs
    Posted: 22 Jan 2024 at 8:33am
I have ventured into making my own springs for a project. It's turning out not too difficult, and you don't need fancy tools.

Spring wire (piano wire)
Pliers
Cordless drill
small metal rod. (this determines the size of your spring

Bend about 15 to 20 mm end of wire 90 deg.
Put metal rod into drill, tighten, then slide bent end into the chuck.
Holding tight on the other end of wire with pliers, start drill slowly and let drill pull wire as you guide it.

Wire will be under tension, so carefully let it release when you finish.

It pays to make a mark on the rod for how long you want the spring so you know when to stop. Remember the spring will expend and be bigger than the rod you've wound it round.

Ends can be finished on a grinder to be made flat.

Give it a go, great fun. These springs were made from .8 mm wire, with the big one from 1.5 mm. It was my first attempt.


Back to Top
J-S View Drop Down
Senior Member
Senior Member


Joined: 19 Oct 2014
Location: Auckland
Status: Offline
Posts: 425
Post Options Post Options   Thanks (0) Thanks(0)   Quote J-S Quote  Post ReplyReply Direct Link To This Post Posted: 22 Jan 2024 at 10:09am
looks fun! do you need to set the wire with heat or anything once shaped?
J S Airguns
Air Arms TX200('s)
Theoben Sirocco
HW77
FWB 300s
Webley Patriot
One or two others...

Current projects:
Too many..
Back to Top
Pauly5 View Drop Down
Forum Moderator
Forum Moderator
Avatar

Joined: 10 Mar 2013
Location: Titahi Bay
Status: Offline
Posts: 1410
Post Options Post Options   Thanks (0) Thanks(0)   Quote Pauly5 Quote  Post ReplyReply Direct Link To This Post Posted: 22 Jan 2024 at 10:31am
No, just give plenty of resistance and it forms it.

That rod is about 5mm and spring id ended up about 8 mm.
Back to Top
kruzaroad View Drop Down
Senior Member
Senior Member
Avatar

Joined: 02 Jul 2022
Location: Hastings 4 now
Status: Offline
Posts: 2284
Post Options Post Options   Thanks (0) Thanks(0)   Quote kruzaroad Quote  Post ReplyReply Direct Link To This Post Posted: 22 Jan 2024 at 6:05pm
Is there a formulae to what each piano wire will give in tension?
Back to Top
Pauly5 View Drop Down
Forum Moderator
Forum Moderator
Avatar

Joined: 10 Mar 2013
Location: Titahi Bay
Status: Offline
Posts: 1410
Post Options Post Options   Thanks (0) Thanks(0)   Quote Pauly5 Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jan 2024 at 7:51am
I guess there will be. You should see the machines they make springs on, all cnc controlled and lots of setup to make a spring, so there will be.
Last night I wanted a spring for a hammer spring. One I had was too strong and the other too weak. I have some 1.5 mm wire, and it came out just exactly what I wanted, so you can judge by squeezing them, thickness of wire and length. The other factor is diameter of course.
Back to Top
kruzaroad View Drop Down
Senior Member
Senior Member
Avatar

Joined: 02 Jul 2022
Location: Hastings 4 now
Status: Offline
Posts: 2284
Post Options Post Options   Thanks (0) Thanks(0)   Quote kruzaroad Quote  Post ReplyReply Direct Link To This Post Posted: 23 Jan 2024 at 9:50am
I imagine if you put the spring on a scale and compress it it will give you an approx rating of its compression/expasion force.

Back to Top
RangerPete View Drop Down
Senior Member
Senior Member
Avatar

Joined: 18 Apr 2023
Location: Cambridge.
Status: Offline
Posts: 884
Post Options Post Options   Thanks (0) Thanks(0)   Quote RangerPete Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2024 at 8:26am
Some people have too much time on their hands…
πŸ˜‚πŸ˜‚πŸ˜‚
Walk quietly, but carry a big stick.
Back to Top
Pauly5 View Drop Down
Forum Moderator
Forum Moderator
Avatar

Joined: 10 Mar 2013
Location: Titahi Bay
Status: Offline
Posts: 1410
Post Options Post Options   Thanks (0) Thanks(0)   Quote Pauly5 Quote  Post ReplyReply Direct Link To This Post Posted: 24 Jan 2024 at 8:59am
Originally posted by RangerPete RangerPete wrote:

Some people have too much time on their hands…
πŸ˜‚πŸ˜‚πŸ˜‚

Yea, just sitting around on forums. LOL
Back to Top
 Post Reply Post Reply
  Share Topic   

Forum Jump Forum Permissions View Drop Down

Forum Software by Web Wiz Forums® version 10.14
Copyright ©2001-2012 Web Wiz Ltd.

This page was generated in 0.047 seconds.